offers a cost-effective 5-axis medium size part production machining system by
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The Leadwell MU-450 5-Axis Machining Centre Specifications
Capacity
X-axis = 400mm
Y-axis = 350mm
Z-axis = 350mm
B-axis = +110° to -50°
C-axis = 360°
distance from table top to spindle nose = from 150 to 500mm
Front + Top Loading Access
front door opening width = 1180mm
top cover opening width = 530mm
no front door top ledge = operator friendly overhead crane part loading/unloading
Table
table work surface = 450mm diameter
table weight capacity = 200kg at 0° / 150kg at 90°
table surface configuration = 14T x 45mm x 8
height from floor to table surface = 735mm
Spindle
maximum spindle speed = 12000 rpm
spindle taper = #40
spindle bearing inner diameter = 60mm
spindle motor transmission = direct drive
tool clamping force = 650kg
maximum spindle motor power = 15kW
Feed Rate
rapid traverse = 48m per minute
maximum cutting feed rate = 10m per minute
jog feed rate = 1260mm per minute
Automatic Tool Changer
tool shank = #40
tool storage capacity = 30 pockets
maximum tool diameter with adjacent tools = 80mm
maximum tool diameter with adjacent empty pockets = 150mm
maximum tool length = 250mm
maximum tool weight = 7kg
Tanks
lubricant tank = 3L
hydraulic tank = 50L
coolant tank = 300L
Machine Size
length x width x height = 2400 x 3790mm x 2661mm
weight = 8000kg
Capacity
X-axis = 400mm
Y-axis = 350mm
Z-axis = 350mm
B-axis = +110° to -50°
C-axis = 360°
distance from table top to spindle nose = from 150 to 500mm
Front + Top Loading Access
front door opening width = 1180mm
top cover opening width = 530mm
no front door top ledge = operator friendly overhead crane part loading/unloading
Table
table work surface = 450mm diameter
table weight capacity = 200kg at 0° / 150kg at 90°
table surface configuration = 14T x 45mm x 8
height from floor to table surface = 735mm
Spindle
maximum spindle speed = 12000 rpm
spindle taper = #40
spindle bearing inner diameter = 60mm
spindle motor transmission = direct drive
tool clamping force = 650kg
maximum spindle motor power = 15kW
Feed Rate
rapid traverse = 48m per minute
maximum cutting feed rate = 10m per minute
jog feed rate = 1260mm per minute
Automatic Tool Changer
tool shank = #40
tool storage capacity = 30 pockets
maximum tool diameter with adjacent tools = 80mm
maximum tool diameter with adjacent empty pockets = 150mm
maximum tool length = 250mm
maximum tool weight = 7kg
Tanks
lubricant tank = 3L
hydraulic tank = 50L
coolant tank = 300L
Machine Size
length x width x height = 2400 x 3790mm x 2661mm
weight = 8000kg
The Benefits of Automatic Multi-Pallet Changing
- lights-out manufacturing with multiple pallets automatically being changed using multiple pallet carts without an operator
- high spindle up-time with parts being loaded/offloaded on one pallet while machining a part on another pallet at the same time
The Midaco Automatic Pallet-Cart Changer System includes:
1 – APCC15 Shuttle and Automatic Door (retrofit to the machining centre)
1 – Cast Iron Receiver Base, 150 lb. capacity (with weight evenly distributed)
2 – 15” (381 mm) dia. x 1.25” (31.75 mm) thick Cast Aluminum Pallets
1 – Pallet Cart with interlocking T-pins (holds 2 pallets)
1 - CE Light Curtain package with shuttle guarding via a light emitter, mirrors and sensors
1 – APCC15 Shuttle and Automatic Door (retrofit to the machining centre)
1 – Cast Iron Receiver Base, 150 lb. capacity (with weight evenly distributed)
2 – 15” (381 mm) dia. x 1.25” (31.75 mm) thick Cast Aluminum Pallets
1 – Pallet Cart with interlocking T-pins (holds 2 pallets)
1 - CE Light Curtain package with shuttle guarding via a light emitter, mirrors and sensors
the receiver with dimensional drawing:
The pallet receiver is mechanical and actuated by the pallet transfer arm so no air or hydraulics are required to operate this pallet clamping system.
Work NON-STOP on 5-Axis Machining Centres
The Automatic Pallet-Cart Changer allows for uninterrupted pallet transfer with MIDACO’s train cart* system (patent pending). Each cart holds two (2) pallets and connects to additional carts allowing for continuous and uninterrupted part transfer in and out of the machine tool. The operator can load a train of carts* to run while they attend to other tasks or go "lights-out".
Specifications:
The Automatic Pallet-Cart Changer allows for uninterrupted pallet transfer with MIDACO’s train cart* system (patent pending). Each cart holds two (2) pallets and connects to additional carts allowing for continuous and uninterrupted part transfer in and out of the machine tool. The operator can load a train of carts* to run while they attend to other tasks or go "lights-out".
- Easily load and unload pallets onto carts without obstruction.
- Interlocked pallet carts are mobilized through the shuttle system on casters allowing the shuttle arm to continuously feed pallets into the 5-Axis machining center.
- Once a cart is pushed through the other side, the operator can easily load new pallets and change parts while the spindle is cutting.
- A completed pallet cart can be removed by unlocking the T-pins and rolled to a different location or to the opposite end of the train to keep production going.
- Depending on programming, after the full “pallet cart train” passes through the shuttle, the process repeats sending carts back in the opposite direction.
Specifications:
- 15” (381mm) diameter cast aluminum pallets
- 150 lb (68kg) capacity per pallet
- Cast iron receiver does not require air
- +/- .0001" (.0025 mm) repeatability
- PLC is fully integrated with the machine
the Leadwell MU-450/650 5-axis machining centre brochure
the Leadwell MU-650 S 5-axis machining centre video
the Leadwell MU-450 5-axis machining centre foundation drawing
the Leadwell MU-450 5-axis machining centre lay-out drawing
the Leadwell MU-450 5-axis machining centre
plus Midaco automatic 6-pallet-cart changer
lay-out drawing
plus Midaco automatic 6-pallet-cart changer
lay-out drawing
the Midaco automatic pallet-cart changer brochure
the Midaco automatic pallet-cart changer video
Fagor 8065 Control
- 15" high resolution colour LCD monitor
- RS232 / Ethernet / USB interface ports
- collision detection
- retrace function
- 200 user definable M functions
- feedrate in inverted function of time
- linear/helical/circular/cylindrical/polar coordinates
- mirror image, scaling, coordinate rotation
- optional telediagnostics for remote monitoring
- custom macro programming
- g-code programming with on-screen help feature
- DXF file upload for conversational programming cycle
- tool life monitoring + tool inspection
- simulation with execution time estimate
- back ground programming + editing
- optional stop/block skip function
- 2GB program capacity with 2GB compact flash memory
- high speed machining mode with up to 200 blocks look-ahead, 1 ms block processing time
- engraving in X/Y plane + engraving along 4th axis rotary axis in Y/A plane if 4th axis is installed
- additional 20 offsets, unlimited programmable offsets within program
- g-code generation through icon based conversational programming including 3D pocket with island
- automatic tool length calibration finds the tool length automatically
- inside/outside taper threading/boring cycle
- Masteel quick helical taper boring or helical taper threading interpolation programming
- free off-line programming software on the customer’s computer
- Fagor remote support program (allowing Fagor to remotely connect to your machine through TeamViewer to assist in “machine-down” diagnostics, trouble shooting tooling problems and provide programming assistance - all at no charge during the warranty period)
a special package
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